I. Product Introduction:
The radio frequency induction plasma spheroidization process features high temperatures (center temperature can reach 10,000°C), demonstrating significant advantages for the spheroidization of high-melting-point refractory metals. Currently, it is the most feasible technical route for the large-scale production of spherical refractory alloy powders. During the powder spheroidization process, this equipment achieves a high spheroidization rate, good sphericity, no ellipsoidal or satellite particles, and low surface roughness.
The equipment is mainly used for the preparation of nickel-based high-temperature alloy powder, titanium alloy powder, stainless steel powder and refractory metal powder, etc. The comprehensive performance of the powder products is excellent, and they are widely used in the manufacturing processes of additive manufacturing (3D printing), thermal spraying, powder metallurgy, hot isostatic pressing and so on.
II. Technical Advantages
1.High Powder Quality: Produces powder particles with smooth and clean surfaces, very few hollow or satellite particles, minimal gas inclusions, and excellent overall performance.
2.High Automation Level: Simple process parameter control, easy operation, enabling automated production.
3.Strong Applicability: Capable of preparing refractory metals and alloys such as Ti, Ni, Co, exhibiting strong powder production applicability.
4.Mature Process Technology: Utilizes mature process technology, suitable for small-batch trial production or continuous, stable mass production.
III. Application Fields
Aerospace, Biomedical, New Energy & Electronics, High-end Coatings
IV. Equipment Parameters
Parameter |
Value/Specification |
Product type |
Tungsten, Titanium, Refractory metals |
Purification factor |
10 times |
Densification factor |
3 times |
Spheroidization rate |
≈95% |
Powder melting point |
Unlimited |
Raw material form |
Crushed powder, Sponge, Fibers, Atomized liquid |
Output |
≥4kg/h |
Powder size range |
0-200um |
Sphericity |
≥95% |
Yield (15-53um) |
Titanium alloy ≥85%, Tungsten ≥95% |
Melting temperature |
3000°C - 10000°C |
Application fields |
Powder metallurgy, Additive manufacturing |